The LSR molding process is ideal for creating medical-grade silicone products, which need to be tasteless, odorless, and able to withstand various temperatures. These injection molded products must resist mold, bacteria, and UV damage. Many consumer goods also require the soft, flexible material properties that LSR provides. The unique flexibility and durability of LSR make it perfect for producing a wide variety of consumer products. Jiaze Silicone Tech manufactures numerous injection molded parts and products for the consumer market using the LSR injection molding process.
Jiaze Silicone Tech has more than 10 years of experience producing custom molded consumer goods and related parts, we provide common design check service at the time of Request-for-Quote (RFQ). We offer engineering advice for material selection and product design in the areas of fitness-for-purpose, tooling feasibility and producibility.This helps to minimize anticipated road blocks in the manufacturing process.
We accept customers'2D/3D CAD drawings from Unigraphics, SolidWorks,ProE and AutoCAD, or in the format of Parasolid x_T or STP,and produce part, product and molddrawings in Unigraphics NX, and share with customers in the format of Parasolid ×_T or STP and DWG.
Bad molding and tooling can add infuriating challenges on the long list of procurement parts business professionals need to source. We are equipped with the Moldflowand the Moldex3D tools for mold flow analysis to further eliminate potential issues prior to finalizing part and mold drawings.
With extensive testing of the preferred mold design, we iterate with different draw angles, injection temperatures, locations of gates and parting lines in order to minimize warping and shrinkage, along with aesthetic defects. We go far and beyond with quality control so that what your customers get is the design you see on your screen.
We consider many alternatives before selecting the right material for your production. Use cases of your product, the industry you're in and the weight requirements are some of the factors that play a major role in our selection. We also incorporate new materials suppliers in our sourcing network in order to manufacture the IoT innovations of the future.
Our LSR molding process technology enables custom mold design and product manufacturing for diverse industry applications.
We tailor solutions to meet the unique demands of each sector, ensuring precision and quality in every project.
Providing the highest consistency in dimensions, precision, and overall quality
Our holistic approach to liquid silicone rubber injection molding relies on partnering with customers to develop innovative solutions based on unique specifications and requirements.
We rely on in-house tooling and sophisticated process engineering to improve quality and ensure the
consistent achievement of tight tolerances while delivering the lowest cost of ownership for our customers.
Limitless design – Enables production of part geometries and technical solutions not possible otherwise
Consistent – Provides the highest consistency in product dimension, precision and overall quality
Pure – Silicone is one of the most extensively tested biomaterials with a long history of safe use
Precise – Flashless, wasteless tool design concepts for parts weighing from 0.002 grams to several hundred grams
Reliable – Using the latest technology in machinery, tooling and automation
Quality – Zero-defect quality level through in-process controls
Fast – Enables highest volume production due to short cycle times, from several thousand to millions
Clean – Utilizing state-of-the-art processing techniques and production in Class 7 and 8 cleanrooms
Cost-effective – Offers lowest Total Cost of Ownership (TCO)
Aiming for the highest quality LSR components, Jiaze Silicone’s injection molding experts utilize the LSR molding process and collaborate closely with customers throughout every stage. By taking a comprehensive, holistic approach to the engineering of components, tooling, and the overall process, they maximize the full potential of highly viscous, fast-curing silicone.
Whether working with made-to-print designs or starting from a black box concept, Jiaze Silicone’s expertise in high-precision, in-house LSR tool making ensures that every product is crafted with unmatched accuracy. Furthermore, optimized process automation plays a key role in achieving high-quality, precise components that not only meet stringent performance requirements but also provide the lowest cost of ownership for customers, offering both efficiency and long-term value.
From mold design and development to custom manufacturing of LSR products, we offer a comprehensive one-stop service for you.